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Sandwich Boxes

Our custom sandwich boxes are designed for cafés, takeaways, and food retailers who need strong, reliable packaging. Made from food-safe materials and available in kraft, cardboard, and recyclable options, these boxes keep sandwiches fresh, secure, and presentable while supporting your brand with professional printing.

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Custom Sandwich Boxes That Actually Work for Your Food Business

If you run a café, sandwich bar, takeaway shop, food truck, or deli, you already know this:
a sandwich is only as good as the box it goes into.

I’ve worked with hundreds of food businesses over the years, and one thing is always true. When packaging fails, customers notice. Soggy bottoms. Crushed corners. Grease stains on bags. Lids popping open during delivery.

That’s why at custom packaging wholesale, we don’t just “sell boxes.”
We help you choose custom sandwich boxes that protect your food, support your brand, and make your daily operations easier.

Let’s walk through it properly.

Built for Real Sandwich Businesses (Not Just for Show)

Our sandwich boxes are designed for businesses that serve food every day. Not photo shoots. Not display-only packaging.

These boxes are used for:

  • Fresh deli sandwiches
  • Breakfast sandwiches
  • Paninis and wraps
  • Club sandwiches
  • Cold sandwiches for delivery
  • Grab-and-go lunch boxes

Whether you’re packing single orders for walk-in customers, serving wraps during busy hours, or preparing takeaway meals, we make sure every box holds up properly in real working conditions.

Busy counters. Hot presses. Delivery riders. Refrigerated shelves. Customer backpacks.

That’s real life. And our boxes are made for it.

How Our Custom Sandwich Boxes Are Made & Used

Every sandwich packaging box starts with one simple goal: keep the food fresh and presentable until the customer opens it.

We produce boxes using food-grade board that’s cut, folded, and glued using precision machinery. No loose edges. No weak corners.

Most of our customers choose:

  • One-piece folding boxes
  • Window sandwich boxes
  • Clamshell-style lunch boxes
  • Sleeve + tray combinations

These are easy for staff to assemble. No wasted time during rush hours.

You just open, fold, load, close. Done.

That’s important when you’re serving 50+ orders in an hour.

Materials & Durability (From Real Experience)

Let me be honest. Not all cardboard is equal.

We’ve tested dozens of boards over the years. Some look good but collapse under moisture. Others are strong but feel cheap in hand.

We only use materials that hold up in real food environments.

Cardboard Sandwich Boxes

Our cardboard sandwich boxes are made from high-density food-safe board. They:

  • Resist grease
  • Handle warm fillings
  • Stay rigid during transport
  • Don’t bend in delivery bags

Perfect for busy takeaways and cafés.

Kraft Sandwich Boxes

Many customers prefer kraft sandwich boxes for eco-friendly branding.

They’re:

  • Naturally strong
  • Plastic-free
  • Great for sustainability-focused brands
  • Popular with coffee shops and organic stores

They also hide minor stains better than white boxes. Small detail. Big difference.

Paper & Biodegradable Options

We also offer:

  • Paper sandwich boxes
  • Biodegradable sandwich boxes
  • Recyclable sandwich boxes

These are ideal if your business focuses on green packaging or works with councils and schools.

We’ll guide you on compliance and certifications if needed.

Printing & Finishing Options (What Actually Helps Your Brand)

Printing is not about “looking fancy.”
It’s about being remembered.

We’ve seen small sandwich shops double repeat orders just by improving their packaging design.

Here’s what works best.

Printing Methods

  • Digital printing (small batches, fast turnaround)
  • Offset printing (large volumes, best colour control)

Both give sharp logos and clean text.

Finishing Options

Depending on your brand style, you can choose:

  • Matte finish (popular with artisan cafés)
  • Gloss finish (great for high-street brands)
  • Soft-touch coating (premium feel)
  • Spot UV on logo (subtle highlight)

We’ll tell you honestly if a finish makes sense for your product. Sometimes simpler is better.

How Our Customisation Process Works (Step by Step)

We keep this simple. No complicated systems. No confusion.

Step 1: Share Your Requirements

You tell us:

  • Box size
  • Quantity
  • Printing needs
  • Delivery deadline

Even if you’re unsure, that’s fine. We help you decide.

Step 2: Artwork Support

Send your design.
Or ask us to help you create one.

Many customers start with just a logo. We build from there.

Step 3: Sample (Optional)

For large orders, we can arrange a physical or digital sample.

This avoids mistakes. Saves money.

Step 4: Production

Once approved, we start manufacturing.

We monitor every batch. No shortcuts.

Step 5: Delivery

Your sandwich boxes personalised order is packed securely and delivered on schedule.

Common Questions We Hear From Real Customers

After years in packaging, some questions come up again and again.

“Will the box get soggy?”

Not if you choose the right board. We recommend moisture-resistant coating for hot or saucy fillings.

“Can it fit wraps and sandwiches?”

Yes. We offer hybrid sandwich and wrap boxes designed for both.

“Will my logo fade?”

No. Our inks are food-safe and fade-resistant.

“Can I order small quantities?”

Yes. We support low MOQs for startups and test runs.

“Do these work for delivery apps?”

Absolutely. Many of our boxes are used for Uber Eats, Deliveroo, and Just Eat orders.

Why Businesses Trust Custom Packaging Wholesale

We’re not just printers.

We work with food businesses every day. We understand:

  • Stock pressure
  • Storage limits
  • Tight margins
  • Seasonal demand
  • Sudden rush orders

That’s why customers stay with us.

What you get:

  • Honest advice
  • Reliable supply
  • Consistent quality
  • UK-based service
  • Competitive wholesale pricing

From independent cafés to growing takeaway chains, businesses rely on us for dependable sandwich packaging box solutions.

Ordering Tips (From Experience)

Before you place your order, keep these in mind.

Choose the Right Size

Don’t oversize. It wastes space and looks messy.
We help you match box size to your menu.

Plan Your Quantity

Most businesses order 2–3 months’ stock at once.
It reduces per-unit cost and avoids shortages.

Storage Space

Make sure you have room. Flat-packed boxes save space.

Lead Time

Standard production: 10–14 working days
Rush orders available (ask us first)

Minimum Order

MOQs depend on size and printing method. We’ll give you clear numbers upfront.

No surprises.

FAQ

Question Answer
Are your sandwich boxes food-safe? Yes. All our materials are certified for direct contact with food.
Do you supply sandwich boxes across the UK? Yes, we deliver to businesses throughout the UK.
Can I order window sandwich boxes? Yes. Window boxes are available and are popular for display counters.
Do you help with sandwich box design? Yes. Our team provides full support with layout and branding.
Are your boxes recyclable? Most of our boxes are recyclable. We’ll advise you based on the material you choose.

Let’s Find the Right Box for Your Business

Every sandwich business is different.

Some focus on speed.
Some on presentation.
Some on sustainability.
Some on premium branding.

Our goal is simple: make sure your food is packed in the right way.

If you need dependable, well-made custom sandwich boxes that can handle daily service and delivery, we can help.

Reach out via: sale@custompackagingwholesale.co.uk

No pushy sales talk—just straightforward advice from people who know food packaging inside out.

Let’s get your sandwiches packed properly.

 Premium Custom Packaging Specifications

FeatureDetails
DimensionsAll custom sizes & shapes available
Printing OptionsCMYK, PMS, or No Printing
Paper Stock10pt to 28pt (60lb to 400lb) – Eco-friendly Kraft, E-flute Corrugated, Bux Board, Cardstock
Order Quantities100 – 500,000 (Small to bulk production)
Coating OptionsGlossy (shiny & vibrant), Matte (elegant & soft-touch), Spot UV (shine on selected areas)
Default ProcessDie Cutting, Gluing, Scoring, Perforation
Additional ProcessesEmbossing, Debossing, Hot Stamping, Raised Ink, UV Printing
Customization OptionsCustom Window Cut-Out, Gold/Silver Foiling, Embossing & Debossing, Raised Ink, Spot UV Coating, Metallic Finish, Soft-Touch Lamination, PVC Sheet
Box StylesTuck-End Boxes, Auto-Lock Bottom, Seal End, Gable Boxes, Pillow Boxes, Die-Cut Boxes, Sleeve Boxes, Magnetic Closure, Rigid Boxes
Proofing OptionsFlat View (Digital Layout), 3D Mock-up (Realistic Preview), Sampling (On Request)
Material StrengthAvailable in Lightweight, Medium, and Heavy-Duty materials
Eco-Friendly Options100% Recyclable, Biodegradable, and Sustainable Materials
Closure & Locking StylesMagnetic Closure, Snap-Lock, Crash Lock, Ribbon Closure, Die-Cut Handles
Finishing TouchesSoft-Touch Matte, Pearlized Coating, Embossed Patterns, Foil Lining, Varnishing
LaminationGloss, Matte, Aqueous, Soft-Touch
Turnaround TimeStandard: 4-6 Business Days, Rush Orders Available
Shipping & DeliveryWorldwide Shipping, Free Delivery in the UK, Bulk Discounts Available

Best Packaging Materials & Printing Options

Materials Component - Standalone

📦 Material selection

Choose the perfect substrate for your custom packaging — from rigid luxury boards to eco kraft.

Black card

Premium dark board for luxury packaging

Brown corrugated

Durable fluted board for shipping

Kra card

Natural kraft — eco-friendly & stylish

Rigid cardboard

High-end stiff board for gift boxes

White bleach card

Bright white surface for vivid prints

Black card — SBS / Black duplex board

300–450 gsm Luxury goods Cosmetics Electronics

Black card is a solid dyed-through board that delivers a sophisticated, high-end aesthetic. Its dense surface accepts gold and silver foil stamping exceptionally well. Rigid, resistant to bending, and maintains its dark appearance throughout the thickness. Available in single or double-sided black.

Ideal for premium unboxing — matte or soft-touch finish recommended.

Brown corrugated — E-flute / B-flute

2mm–4mm E-commerce Fragile items 100% recyclable

Corrugated board consists of a fluted inner layer sandwiched between two flat liners. This structure provides exceptional cushioning and compression resistance, ideal for protecting products during shipping. Eco-friendly and fully recyclable.

FSC-certified options available. Great for shipping & subscription boxes.

Kra card — kraft paperboard

200–400 gsm Food packaging Eco brands FSC certified

Kraft card retains its natural brown color and characteristic texture. One of the strongest packaging materials relative to its weight. Excellent for soy-based ink printing and eco-conscious brands.

Biodegradable & compostable — perfect for sustainable brands.

Rigid cardboard — grey board / chipboard

1mm–3mm Gift boxes Jewelry Watch boxes

Thick non-folding grey board covered with a printed paper wrap. Rigid boxes do not collapse, providing a premium unboxing experience for high-end electronics, perfumes, and gift sets.

Customizable with magnetic closure, ribbon, or foam inserts.

White bleach card — SBS (Solid bleached sulphate)

200–450 gsm FMCG Food-grade Pharmaceutical

Fully bleached bright white paperboard with a smooth clay-coated surface. Delivers the most vibrant color reproduction of any packaging material. FDA-approved grades available for direct food contact.

Exceptional for full-color CMYK + spot gloss — best for vibrant graphics.
Printing Options - Standalone Component

🖨️ Printing & finishing

Customize your packaging with premium print techniques and surface finishes.

Free digital proof included Custom dieline template Pantone matching available

Production & Shipping Process

At Custom Packaging Wholesale, every order begins with a detailed review of your packaging requirements, followed by artwork approval, material selection, printing, finishing, and rigorous quality inspection. Our standard production turnaround time is 8–12 business days, depending on the order size, box style, and customization requirements. Once production is complete, all products are carefully packed and shipped through trusted logistics partners to ensure maximum protection during transit. We offer reliable nationwide and international shipping like UK, USA and Canada with delivery typically taking 3–7 business days after dispatch. From concept to doorstep, our streamlined production and shipping process ensures premium-quality packaging, timely delivery, and complete customer satisfaction.