- sale@custompackagingwholesale.co.uk
- 65 London Road, Penpont, united kingdom
Our double wall trays are simple, strong, and reliable. The thick sides keep items steady, and foot lock trays give extra support at the bottom for heavier products. They fold flat for easy storage and can be stacked without any fuss. Perfect for everyday packing, shipping or display, these trays keep everything safe, organised, and, ready to use.
When your products need packaging that feels firm and reliable, a double wall tray does the job well. The reinforced sides give extra support, which helps keep items steady during packing, stacking, or display. Many UK businesses prefer this tray style because it feels strong in use without being bulky or awkward to handle.
At Custom Packaging Wholesale, we provide double wall cardboard trays made for everyday business needs. They’re easy to put together, stay in shape once filled, and give your products a clean, well-finished appearance on the shelf or in storage.
Over time, we’ve seen double wall trays used across many industries. The reason is simple: the double wall construction adds firmness where it matters most — around the sides and base.
The extra wall layer gives better resistance to bending and helps the tray keep its form from packing to delivery.
Our double wall tray UK range is made with everyday business needs in mind. Whether you’re packing food items, retail products, hardware, or bundled goods, these trays offer a straightforward solution.
They are:
A lot of customers say they choose this style simply because it’s quicker to pack and still looks tidy once it’s done.
If the item is a bit heavier, many people go for the foot lock version because the base clicks into place and doesn’t shift once it’s set up.
That’s why it works well for heavier items or orders that have to be shipped further.
Our cardboard trays are made using sturdy board that keeps its shape. The folds line up well, the corners sit right, and the tray stays firm when loaded.
Each option is chosen to suit different product weights and handling requirements.
Not every product fits the same tray, so sizes can be changed to suit what you’re packing. Some people need shallow trays for display, others want deeper ones for moving stock — both are possible.
This also helps with storage and shipping, especially when working with limited space.
We supply double wall trays to a wide range of UK businesses, including:
Their strength and simplicity make them suitable for both back-of-house use and customer-facing packaging.
We focus on packaging that works in real settings. Our experience with tray packaging allows us to recommend the right board grade, tray depth, and locking style for your products.
Whether you need a small batch or regular bulk supply, we make the process straightforward.
If you need trays that don’t bend and are easy to handle, double wall trays are a solid choice. We supply both standard styles and foot lock versions, depending on how your products are packed and moved.
Get in touch to discuss sizing, board options, and quantities — and we’ll help you choose a tray solution that makes packing simpler and more reliable.
Request a Email: sale@custompackagingwholesale.co.uk
| Feature | Details |
|---|---|
| Dimensions | All custom sizes & shapes available |
| Printing Options | CMYK, PMS, or No Printing |
| Paper Stock | 10pt to 28pt (60lb to 400lb) – Eco-friendly Kraft, E-flute Corrugated, Bux Board, Cardstock |
| Order Quantities | 100 – 500,000 (Small to bulk production) |
| Coating Options | Glossy (shiny & vibrant), Matte (elegant & soft-touch), Spot UV (shine on selected areas) |
| Default Process | Die Cutting, Gluing, Scoring, Perforation |
| Additional Processes | Embossing, Debossing, Hot Stamping, Raised Ink, UV Printing |
| Customization Options | Custom Window Cut-Out, Gold/Silver Foiling, Embossing & Debossing, Raised Ink, Spot UV Coating, Metallic Finish, Soft-Touch Lamination, PVC Sheet |
| Box Styles | Tuck-End Boxes, Auto-Lock Bottom, Seal End, Gable Boxes, Pillow Boxes, Die-Cut Boxes, Sleeve Boxes, Magnetic Closure, Rigid Boxes |
| Proofing Options | Flat View (Digital Layout), 3D Mock-up (Realistic Preview), Sampling (On Request) |
| Material Strength | Available in Lightweight, Medium, and Heavy-Duty materials |
| Eco-Friendly Options | 100% Recyclable, Biodegradable, and Sustainable Materials |
| Closure & Locking Styles | Magnetic Closure, Snap-Lock, Crash Lock, Ribbon Closure, Die-Cut Handles |
| Finishing Touches | Soft-Touch Matte, Pearlized Coating, Embossed Patterns, Foil Lining, Varnishing |
| Lamination | Gloss, Matte, Aqueous, Soft-Touch |
| Turnaround Time | Standard: 4-6 Business Days, Rush Orders Available |
| Shipping & Delivery | Worldwide Shipping, Free Delivery in the UK, Bulk Discounts Available |
Choose the perfect substrate for your custom packaging — from rigid luxury boards to eco kraft.
Premium dark board for luxury packaging
Durable fluted board for shipping
Natural kraft — eco-friendly & stylish
High-end stiff board for gift boxes
Bright white surface for vivid prints
Black card is a solid dyed-through board that delivers a sophisticated, high-end aesthetic. Its dense surface accepts gold and silver foil stamping exceptionally well. Rigid, resistant to bending, and maintains its dark appearance throughout the thickness. Available in single or double-sided black.
Corrugated board consists of a fluted inner layer sandwiched between two flat liners. This structure provides exceptional cushioning and compression resistance, ideal for protecting products during shipping. Eco-friendly and fully recyclable.
Kraft card retains its natural brown color and characteristic texture. One of the strongest packaging materials relative to its weight. Excellent for soy-based ink printing and eco-conscious brands.
Thick non-folding grey board covered with a printed paper wrap. Rigid boxes do not collapse, providing a premium unboxing experience for high-end electronics, perfumes, and gift sets.
Fully bleached bright white paperboard with a smooth clay-coated surface. Delivers the most vibrant color reproduction of any packaging material. FDA-approved grades available for direct food contact.
Customize your packaging with premium print techniques and surface finishes.
Best for high-volume orders with consistent color accuracy across all units.
Cost-effective for short runs. No setup plates required — ideal for proofing.
Sophisticated, velvety surface. Reduces glare and gives a premium look.
High-shine appearance that enhances and intensifies printed colors.
Ultra-premium rubberized tactile feel — the most luxurious surface finish.
Selective gloss coating on matte surface for dramatic contrast on logos.
Gold, silver, or holographic metallic foil stamped onto logos and borders.
Raised or recessed 3D texture on logos or patterns for a tactile finish.
At Custom Packaging Wholesale, every order begins with a detailed review of your packaging requirements, followed by artwork approval, material selection, printing, finishing, and rigorous quality inspection. Our standard production turnaround time is 8–12 business days, depending on the order size, box style, and customization requirements. Once production is complete, all products are carefully packed and shipped through trusted logistics partners to ensure maximum protection during transit. We offer reliable nationwide and international shipping like UK, USA and Canada with delivery typically taking 3–7 business days after dispatch. From concept to doorstep, our streamlined production and shipping process ensures premium-quality packaging, timely delivery, and complete customer satisfaction.
