Double Wall Tray Boxes

Double Wall Tray Packaging for Strong, Reliable Support

When your products need packaging that feels firm and reliable, a double wall tray does the job well. The reinforced sides give extra support, which helps keep items steady during packing, stacking, or display. Many UK businesses prefer this tray style because it feels strong in use without being bulky or awkward to handle.

At Custom Packaging Wholesale, we provide double wall cardboard trays made for everyday business needs. They’re easy to put together, stay in shape once filled, and give your products a clean, well-finished appearance on the shelf or in storage.

Why Double Wall Trays Work So Well

Over time, we’ve seen double wall trays used across many industries. The reason is simple: the double wall construction adds firmness where it matters most — around the sides and base.

These trays are especially useful when:

• Products are slightly heavy or stacked
• Items need to stay in place during transport
• Packaging needs to look neat on shelves or pallets

The extra wall layer gives better resistance to bending and helps the tray keep its form from packing to delivery.

Designed for Practical Use in the UK

Our double wall tray UK range is made with everyday business needs in mind. Whether you’re packing food items, retail products, hardware, or bundled goods, these trays offer a straightforward solution.

They are:

• Easy to assemble without tools
• Flat-packed for efficient storage
• Strong enough for repeated handling
• Suitable for both manual and automated packing

A lot of customers say they choose this style simply because it’s quicker to pack and still looks tidy once it’s done.

Foot Lock Double Wall Tray for Added Security

If the item is a bit heavier, many people go for the foot lock version because the base clicks into place and doesn’t shift once it’s set up.

The foot lock feature:

• Adds stability to the base
• Reduces movement inside the tray
• Helps keep the tray square during stacking

That’s why it works well for heavier items or orders that have to be shipped further.

Strong Cardboard, Clean Finish

Our cardboard trays are made using sturdy board that keeps its shape. The folds line up well, the corners sit right, and the tray stays firm when loaded.

Material options include:

• Standard cardboard for everyday use
• Kraft board for a natural, practical look
• Heavier grades for added durability

Each option is chosen to suit different product weights and handling requirements.

Custom Sizes to Fit Your Products

Not every product fits the same tray, so sizes can be changed to suit what you’re packing. Some people need shallow trays for display, others want deeper ones for moving stock — both are possible.

Custom sizing helps:

• Reduce wasted space
• Improve stacking efficiency
• Keep products secure inside the tray

This also helps with storage and shipping, especially when working with limited space.

Where Double Wall Trays Are Commonly Used

We supply double wall trays to a wide range of UK businesses, including:

• Businesses that make or supply food products
• Shops and wholesalers that sell goods
• Storage, handling, and shipping companies

• Manufacturing and assembly lines

Their strength and simplicity make them suitable for both back-of-house use and customer-facing packaging.

Why Choose Custom Packaging Wholesale

We focus on packaging that works in real settings. Our experience with tray packaging allows us to recommend the right board grade, tray depth, and locking style for your products.

Customers choose us because we offer:

• Reliable quality and consistent sizing
• Competitive wholesale pricing
• Low minimum order quantities
• UK-wide delivery
• Helpful support from enquiry to delivery

Whether you need a small batch or regular bulk supply, we make the process straightforward.

Place Your Tray Order and Get Fast Delivery

If you need trays that don’t bend and are easy to handle, double wall trays are a solid choice. We supply both standard styles and foot lock versions, depending on how your products are packed and moved.

Get in touch to discuss sizing, board options, and quantities — and we’ll help you choose a tray solution that makes packing simpler and more reliable.

Request a Email: sale@custompackagingwholesale.co.uk